Further below are the levels of component rotation modification provided via the Unisoft software.
Note the Unisoft software uses the IPC-7351B Level A as its zero degree component orientation rotation default.
There are levels of component rotation modification that are sometimes needed an Unisoft can help with this. Most customers both contract and OEM generally don't seem to have problems with component rotations and then again in certain cases it can be a difficult moving target and maybe more so in legacy designs. The rotation data for the component is used in the automatic assembly and inspection of components on PC boards and therefore it is important that it's consistently correct.
Some speculative thought on why there are sometimes inconsistencies in 0° orientation rotations standards for component packages in some CAD files:
As time moves on there is a positive trend where 0° orientation rotations for component packages are being standardized within the industry. The Unisoft software uses the IPC-7351B Level A as its zero degree component orientation rotation standard.
CAD FILES "WITHOUT" EXPLICITLY DEFINED COMPONENT ROTATIONS: Some CAD files such as IPC-D-356, Unisoft FBA, etc. have component pin data but no data on component rotations. When this is the case then Unisoft automatically calculates the rotation using standard zero degree package orientations (IPC-7351B Level A).
CAD FILES "WITH" EXPLICITLY DEFINED COMPONENT ROTATIONS: When a CAD file is imported into the Unisoft software were the component rotations are explicitly defined in the CAD file then Unisoft uses these rotations and does not calculate the rotation.
To see whether a CAD file type has explicitly defined component rotations or not go to the following webpage
https://www.unisoft-cim.com/importers.php#CAD_&_GERBER_FILE_LISTINGS
and go to the Note listed for the rotation type.
There under ROTATION TYPE if it says "1a" then it is a CAD file without explicitly defined component rotations. If it says "1b" then it is a CAD file with explicitly defined component rotations.
In certain cases you may need to modify the rotation of components. Below are some of the rotation modification features of the UniSoft software that can be used.
The 'Reset Rotation' feature resets the component rotations to the zero
degrees IPC-7351B Level A standard.
When a CAD file with explicitly defined component
rotations is imported into Unisoft software, these defined rotations are
assigned to the components. For example, the following line in a CAD file
indicates that U14 is rotated 90 degrees. Upon initial import, Unisoft software
assigns a rotation of 90 degrees to U14:
U14 3130-3026 43815000 38100000
90.0 G N 1143000 4191000 0.0 0 -1 0
Sometimes, the problem is that the explicitly defined rotations for
components in the CAD file do not match the zero-degree rotation standards, such
as those defined in the IPC-7351B Level A standard, leading to issues. For
example, mismatches in component package rotations can complicate the electronic
PCB assembly process. Additionally, these mismatches affect the manual and
Automated Optical Inspection (AOI) of the PCB.
A large percentage of
CAD
system file formats have explicitly defined rotations.
Operations in electronic manufacturing, such as using pick-and-place assembly
machines and Automated Optical Inspection (AOI) machines, require correct
component rotation orientations to perform their jobs properly. For example, a
pick-and-place assembly machine retrieves components to be placed on the PCB
from various parts magazines, like tape and reel, tube and tray, where components are stored
at specific orientations, such as the zero degrees orientation defined in the
IPC-7351B Level A standard. If the CAD file indicates that the rotation of a
component is off by 90° relative to those in the tape and reel, tube and tray, then the
pick-and-place file will also indicate the incorrect rotation of 90°, causing
the pick-and-place assembly machines to place the component incorrectly on the
PCB. Similarly, AOI machines expect to analyze a part's image at the correct
rotation. If the CAD file has incorrect rotations, then so will the file created
to program the AOI machine and the subsequent analysis of that part will also be
incorrect.
If it becomes necessary to change the rotation of certain
component package shapes in CAD files with explicitly defined rotations, then
the 'Reset Rotation' feature (see figure below) may be used. This feature
recalculates the rotation of components using the same algorithm as when
importing CAD files without explicitly defined rotations. Using the 'Reset
Rotation' feature sets the component rotation to the zero degrees IPC-7351B
Level A standard.
The 'Reset Rotation' feature does not alter the current pin positions of
any components on the display. It only modifies the rotation indicated for the
component, if necessary. For example, if IC component U1 has pin 1 in the upper
left corner before resetting the rotation, it will remain in the upper left
corner afterwards.
The 'Reset Rotation' feature may
be necessary if it is suspected that a CAD file with explicit rotations has
incorrect rotations. One scenario might be legacy PCBs that were designed before
the 0° rotation standards such as IPC-7351B Level A were established. Another
scenario could involve PCBs with component models that were incorrectly created.
If a contract manufacturer receives an incorrect CAD file from an OEM, it might
be due to the PCB design personnel not modeling the components according to the
IPC-7351B Level A zero degree rotation standard, resulting in incorrect
rotations. The 'Reset Rotation' feature corrects these rotations to match the
IPC-7351B Level A standards.
The
difference between CAD files with explicitly defined component rotations and
without: The difference between CAD files with and without
explicitly defined component rotations is significant: CAD files with explicitly
defined rotations specify the rotation of each component, such as 0, 90, 180, or
270 degrees. When such a CAD file is imported into Unisoft software, these
rotations are assigned to the components. Conversely, when a CAD file does not
have explicitly defined component rotations, Unisoft software uses the available
component pin information and automatically calculates component rotations based
on the standard zero-degree package orientations defined in IPC-7351B Level A.
To Use: Click RESET ROTATIONS from the PLACE/AOI/X-RAY MODELS menu and follow the instructions.
Note: This RESET ROTATION feature replaces the older method that was used to
change the rotation of certain component package shapes in CAD files that have
explicitly defined rotations. The older method was to first export a Unisoft
.FBA file then reimport the that .FBA file and in doing so the rotations were
reset. This newer RESET ROTATION feature results in the same rotation achieved in the older method however this newer method also preserves all current
PC board data such as traces, annotation overlays, etc. which were lost in the
older method.
You can modify the rotation of a part number that is being exported to an assembly or AOI machine.
The MODIFY ROTATION BY PART NUMBER window allows you to modify the rotation of a part number created in the machine output file. For example you may need to flip 2 pin polarized components such as diodes and LEDs 180 degrees. The rotation change is in the output file only and does not affect the displayed PCB. You can save the rotation modification information in the library so that when that part number is seen again on another design the Operation note displayed will indicate a rotation modification is needed and then it can be implemented quickly, for example: "391-521-02-0 Flip 180 diode reversed - Mydata / Mycronic insert". A note such as this in the Operation Field will serve as a reminder to modify the rotation for that part number.
TO USE THE "MODIFY ROTATION BY PART NUMBER" FEATURE: This window will automatically be displayed when generating machine output files. Click the 0 under the Rotation field for the part number you wish to change and add the rotation you wish.
Note: The rotation is added to the existing rotation so for example adding 90 degrees to a part number where a component with that part number is at 180 degrees on the display results in that component being listed as 270 degrees in the output file only and does not effect the rotation of the component on the display.
When creating machine output files such as those used to program assembly machines and AOI machines normally the following build mount file window is displayed. Additional rotation modification options are available in this window.
For more information on this Build Mount Window go to the quickstart manual addendum located at https://www.unisoft-cim.com/manual-pronto-detail_mount-file-window.htm. Please refer to Unrotated Pin1, Rotation Direction and Global Rotation Correction on that webpage for additional rotation modification options.
If you wish to rotate individual components then use the "Pin-1 Tool" to change where you wish pin 1 on the component to be and this will change the rotation for those components.
Link to an older IPC document that reflects IPC-7351 recommendation standards for zero degree orientation of packages in the CAD library "Electronic Component Zero Orientation For CAD Library Construction":
Note the Unisoft software uses the IPC-7351B Level A as its zero degree component orientation rotation default.
In the IPC-7351 document most package IC shapes are indicated pin 1 as upper left for 0° rotation and left pin 1 on 2 pin packages.
The document shows assembly machine orientation of the components on the tape and reel, tube and tray feeders, etc.
Normally the Unisoft controls to modify component rotation for the top or bottom side are not needed if the PCB assembly ( PCBA ) was laid out per the IPC-7351 specification.
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Basically what can be interpreted from IPC-7351 is as follows:
The CAD designer should adhere to the recommended rotation standards in IPC-7351 when creating and using CAD models. The component supplier should indicate any rotation modifications for the IPC-7351 standards per the packaging the parts are delivered in such as reels, trays, etc. The pick and place assembly machine should compensate for any variation in rotation from the IPC-7351 standards due to parts packaging.
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A components land pattern may be used for the same component part from different suppliers and each component supplier may have different orientations on their reels or the components may come in trays. Since the CAD library used by the PCB assembly ( PCBA ) Designers contains a single land pattern, the zero component rotation is defined according to the CAD library and not according to the method the component is delivered to the assembly machine. Then the component suppliers can identify the orientation of the parts on the reels by associating the placement of the part on the reel to zero orientations defined in IPC-7351. So for example if IPC-7351 gives the zero rotation as pin 1 in the upper left then if pin 1 is at the lower left as defined by the component supplier for the tape and reel for the pick and place machine, then the component on the reel each is rotated 90° counterclockwise to correct to the IPC-7351 standard for the CAD library model used for that package.
It's normally not spelled out but this type of standardizing should be the responsibility of the component suppliers and should hold true for the various packaging methods such as tubes, trays or tape and reels the component supplier delivers.
So if rotation standards are followed through from the CAD designer, to the component supplier, to the assembly machine manufacturer then at each step the rotation is known and any corrections necessary are applied. If the CAD designer is adhering to IPC-7351 standards then the component supplier and the assembly machine manufacturer should, as professionals, adjust rotations accordingly if they're modifying the rotation based on the IPC-7351 standard. If Unisoft imports the CAD data files that are to IPC-7351 standards than those rotations should be just past forward and should be correct when the component is inserted by the assembly equipment.
If there are issues because standards haven't been adhered to then Unisoft at different stages provides features within the software to correct rotations.
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There are normally what is considered 3 world standards IPC-7351 and IEC 61188-7 and EIA-481-D and in the figure below are the component families and their respective Zero Component Orientation for each standard (from Mentor Graphics). Please take note that the standards may vary at the time of your viewing.
IPC-7351B has 2 levels A and B and the majority of standard library component footprints use Level A zero orientation component rotation. The Unisoft software also treats IPC-7351B Level A as its default standard.
Note: The EIA-481-D rotations marked in Red conflict with both IPC and IEC (from Mentor Graphics).
IPC-7351B Level A, which is the standard the Unisoft software uses, is similar to the IPC-7x51 listing in the figure below.
IPC-7351B Level B has different rotations then the IPC-7x51 as listed below but is not often used.
Related information:
Rotations - Component zero orientation info IPC-7351
Rotations - Understanding component rotations on CAD systems
